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Band elements are available in an infinite number of sizes and types. They are most commonly used in the Plastic Injection Moulding and Extrusion Processes.

What Do You Need?

Mica Weldbands - Nozzle - for Injection Moulding Machines Stock Elements Mica Weldbands - Barrel - for Injection Moulders or Plastics Extruders
Mica Flexbands - Barrel - for Injection Moulders or Plastics Extruders Ceramic Flexbands - Barrel - for Injection Moulders or Plastics Extruders
Ceramic Welded Bands - Barrel - for Injection Moulders or Plastics Extruders Tubular Bands - Nozzle & Barrel - for Injection Moulders or Plastics Extruders
Tubular Cast-In Bands - Barrel - for Injection Moulders or Plastics Extruders Mini Tubulars - Nozzle - for Injection Moulders

Termination Options & Other Add On Components

 

STOCKED WELDED BAND - BRASS, MICA INSULATED ELEMENTS

Check out the very competitive range of HOTCO stock heaters below or if you require variations to these designs - please go to the HOTCO 'Feedback Page'.

These off the shelf 'Nozzle Elements' are fitted with a 45° Brass SK Box with 1m of metal braided protected leads. Ready to be shipped today!

ORDER CODE

Other Codes

DESCRIPTION

BSS2525 BM16745 Weldband Brass 25x25L 240V 110W 1m SSB lead & earth
BSS3225 BM22848 Weldband Brass 32x25L 240V 140W 1m SSB lead & earth
BSS3230 BM15806 Weldband Brass 32x30L 240V 180W 1m SSB lead & earth
BSS3238 BM15807 Weldband Brass 32x38L 240V 170W 1m SSB lead
BSS3250 BM18962 Weldband S/Steel 32x50L  240V 270W 1m SSB lead & earth
BSS3260 BM18963 Weldband Brass 32x60L 240V 260W 1m SSB lead
BSS3270 BM18966 Weldband S/Steel 32x70L 240V 350W 1m SSB lead
BSS3275 BM18964 Weldband S/Steel 32x75L 240V 420W 1m SSB lead & earth
BSS3280 BM18965 Weldband S/Steel 32x80L 240V 275W 1m SSB lead
BSS3538 BM15867 Weldband Brass 35x38L 240V 150W 1m SSB lead
BSS3839 BM15808 Weldband Brass 38x39L 240V 250W 1m SSB lead & earth
BSS3845 BM18967 Weldband Brass 38x45L 240V 250W 1m SSB lead
BSS3850 BM15809 Weldband 38x50L 240V 270W 1m SSB lead
BSS4030 BM16555 Weldband Brass 40x30L 240V 180W 1m SSB lead & earth
BSS4038 BM22749 Weldband Brass 40x38L 240V 220W 1m SSB lead
BSS4850 BM18968 Weldband 48x50L 240V 300W 1m SSB lead
BSS5025 BM23165 Weldband 50x25L 240V 180W 1m SSB lead
BSS5038 BM15805 Weldband 50x38L 240V 280W 1m SSB lead
BSS5438 BM16746 Weldband Brass 54x38L 240V 250W 1m SSB lead
BSS6035 BM17788 Weldband Brass 60x35L Brass 240V 360W 1m SSB lead & earth
BSS7038 BM16747 Weldband Brass 70x38L Brass 240V 320W 1m SSB lead

SSB = Stainless Steel Braided Leads

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MICA WELDBANDS - NOZZLE HEATERS

These elements are a metal or brass sheathed, mica insulated, nichrome wire wound and fully sealed (welded) construction. They come with many terminal options and design choices to suit every injection-moulding machine. Due to their welded nature, weldbands do not open up wide in their diameter so are generally most suitable for sliding on from the front.

Minimum Diameter 20 mm
Maximum Diameter 400 mm
Minimum Voltage 120V
Maximum Voltage 415V
Maximum Nozzle Watts Density 4.6 Watts/cm²
Maximum Nozzle Element Temperature 350° C
Maximum Barrel Watts Density 3.8 Watts/cm²
Standard Gap 6 mm

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MICA WELDBANDS - BARREL HEATERS (Refer Data Above)

Same internal construction as the nozzle weldband - these larger examples are handy for areas near the front of the barrel where blow back can be a problem as the heater is well sealed and not subjected to product contamination as readily. You do need to ensure that you can slide this heater on, as these can not be opened up to the barrel diameter unless a two-sectioned hinged element is specified.

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Tubular band element TUBULAR BANDS - NOZZLE & BARREL HEATERS

Where high temperatures and high power is needed. These heaters are rugged and reliable - constructed with a stainless steel clamp band and a formed tubular element. They are slightly flexible in terms of diameter opening.

Minimum Diameter 30 mm
Maximum Diameter 1000 mm
Minimum Length 30 mm
Maximum Length 500 mm
Minimum Voltage 110V
Maximum Voltage 415V
Maximum Watts Density Rating 6 Watts/cm²
Maximum Element Temperature 500° C
Maximum Barrel Watts Density 3.8 Watts/cm²
Standard Gap (opposite Termination Point) 10 - 15 mm wide

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Mica Flexband element showing layers of steel covers MICA FLEXBANDS - BARREL HEATERS

Designed to open up around the barrel, these elements are manufactured with a stainless steel clamp band and inner zinc plated steal element sheath.

Minimum Diameter 60 mm
Maximum Diameter 500 mm
Minimum Length 32 mm
Maximum Length 200 mm
Minimum Voltage 120V
Maximum Voltage 415V
Maximum Watts Density Rating 3.8 Watts/cm²
Maximum Element Temperature 350° C
Standard Gap 15 mm Swivel Brackets

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Flexible ceramic band heater CERAMIC FLEXBANDS - BARREL HEATERS

A flexible high temperature band heater also designed to open up around the barrel diameter. These high quality elements are constructed with a stainless steal clamp band and ceramic linking insulation. Note: The band length can only be increased by multiples of 15 mm.

Minimum Diameter 60 mm
Maximum Diameter 500 mm
Minimum Length 30 mm
Maximum Length 400 mm
Minimum Voltage 120V
Maximum Voltage 415V
Maximum Watts Density Rating 7 Watts/cm²
Maximum Element Temperature 600° C
Standard Gap 15 mm Swivel Brackets

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Welded ceramic band heater CERAMIC WELDBANDS - BARREL HEATERS

These heaters are manufactured for their sealed protective nature and also their high temperature capabilities. They are however rigid as they are a fully welded construction with inner ceramic linking insulation. They are however very robust and a less expensive option than a cast in tubular element.

Minimum Diameter 75 mm
Maximum Diameter 500 mm
Minimum Length 30 mm
Maximum Length 200 mm
Minimum Voltage 120V
Maximum Voltage 415V
Maximum Watts Density Rating 7 Watts/cm²
Maximum Element Temperature 600° C
Standard Gap 15 mm Clamping Lugs

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And example of a 1/2 cast-in band element TUBULAR CAST IN BANDS - BARREL HEATERS

The Rolls Royce of Band heaters ~ long life ~ high temperatures and even heat distribution! These elements are manufactured to your specifications - they can be made in multi segments, with water pipes for cooling etc. They are cast in aluminium, mild steel and bronze.

Minimum Diameter 30 mm
Maximum Diameter 1000 mm
Minimum Length 30 mm
Maximum Length 500 mm
Minimum Voltage 110V
Maximum Voltage 415V
Maximum Watts Density Rating 6 Watts/cm²

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OPTIONS & ADD ONS

Guide your mouse pointer over pictures for a desciption of the option.

Straight Out Leads (Steel Braided)Steel conduit straight out lead exitBrass SK Box optionsCopper Tube Lead Exit

Lay Flat PlugallPlugallStainless Steel Junction BoxSuper Layflat Plug

Terminations

  Screw Terminal Straight Leads Brass SK Box Copper Tube Plugall Socket Super Layflat S/S Junction Box
Mica Welded

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Barrel

 

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Mica Flexible

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Ceramic Flex

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Ceramic Welded

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Tubular Bands

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Cast-in Bands

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Note: Brass SK Box available in 45°, 90° & 180°- lead exit ~ Lead material and lengths need to be specified

Add Ons & Extra's

Guide your mouse pointer over pictures for a desciption of the option.

Built In ThermocoupleCutaway Clamping LugHole in winding stripSlot cutaway on edgeHalf BandsThermocouple Hole & Bracket

  Built in T/C (K,J) Cut away Clamping Lug Hole in winding strip Slot - edge 3 pin 10 amp plug Fitted T/C Plug Half Bands T/C bracket
Mica Welded

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Mica Flexible    

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Ceramic Flex    

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Ceramic Welded    

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Tubular Bands    

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Cast-in Bands    

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 Note: Hole diameter & location needs to be specified ~ Slot size & location needs to be specified ~ T/C means Thermocouple sensor (temperature) ~ Half Bands can be hinged or clamped ~ For Australian 3 pin 10 amp plug & lead to be fitted, heater must be rated below 2400W single phase.

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MINI TUBULAR

Mini Tubular Elements spiral wound to suit a nozzleMetal sheathed magnesium oxide insulated mini tubulars are for use when space is resticted. Most commonly seen on nozzles and sprue bushes on plastic injection moulding machines, they can also be used for hot melt adhesive applicators, medical equipment and in heated rolling machines.

They can be supplied in straight length, coiled or formed. Successful coiling requires trades equipment and experience, we don't recomend DIY coiling. Mini tubulars are supplied with or without TYPE J thermocouple. The thermocouple is built in to a cold section at the tip of the tubular.

Sheath Material CrNi Steel
Electrical Insulation Magnesium Oxide, highly compressed
Element Material NiCr 80/20
Connection Teflon multi-strand wire
Thermocouple Standard Type J (K is available)
Ohms Per heated metre 40-1200
Voltage 230V nominal (250V max)
Sheath Temperature 750°C maximum
Minimum bend radius 5mm
Tube length Maximum 2140mm

 

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`Band & Nozzle Elements` `Cartridge Elements` `Tubular Formed Elements`
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`Flat & Formed Elements` `Flexible Elements` `Accessories`

 

HOTCO Head Office - PHONE (03) 9585 1944  -  FAX (03) 9585 0268 -  POSTAL PO BOX 611 CHELTENHAM VICTORIA AUSTRALIA