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By 
Band elements are available
in an infinite number of sizes and types. They are most commonly
used in the Plastic Injection Moulding and Extrusion Processes.

What Do You Need?

STOCKED WELDED BAND - BRASS, MICA
INSULATED ELEMENTS
Check out the very
competitive range of HOTCO stock heaters below or if you
require variations to these designs - please go to the HOTCO 'Feedback Page'.
These off the shelf
'Nozzle Elements' are fitted with a 45° Brass SK Box with 1m of metal
braided protected leads. Ready to be shipped today!
ORDER CODE
|
Other Codes
|
DESCRIPTION
|
| BSS2525 |
BM16745 |
Weldband Brass 25x25L 240V 110W
1m SSB lead & earth |
| BSS3225 |
BM22848 |
Weldband Brass 32x25L 240V 140W
1m SSB lead & earth |
| BSS3230 |
BM15806 |
Weldband Brass 32x30L 240V 180W
1m SSB lead & earth |
| BSS3238 |
BM15807 |
Weldband Brass 32x38L 240V 170W
1m SSB lead |
| BSS3250 |
BM18962 |
Weldband S/Steel 32x50L 240V
270W 1m SSB lead & earth |
| BSS3260 |
BM18963 |
Weldband Brass 32x60L 240V 260W 1m
SSB lead |
| BSS3270 |
BM18966 |
Weldband S/Steel 32x70L 240V 350W 1m
SSB lead |
| BSS3275 |
BM18964 |
Weldband S/Steel 32x75L 240V
420W 1m SSB lead & earth |
| BSS3280 |
BM18965 |
Weldband S/Steel 32x80L 240V 275W 1m
SSB lead |
| BSS3538 |
BM15867 |
Weldband Brass 35x38L 240V 150W
1m SSB lead |
| BSS3839 |
BM15808 |
Weldband Brass 38x39L 240V 250W
1m SSB lead & earth |
| BSS3845 |
BM18967 |
Weldband Brass 38x45L 240V 250W 1m
SSB lead |
| BSS3850 |
BM15809 |
Weldband 38x50L 240V 270W 1m SSB lead |
| BSS4030 |
BM16555 |
Weldband Brass 40x30L 240V 180W 1m
SSB lead & earth |
| BSS4038 |
BM22749 |
Weldband Brass 40x38L 240V 220W 1m
SSB lead |
| BSS4850 |
BM18968 |
Weldband 48x50L 240V 300W 1m SSB lead |
| BSS5025 |
BM23165 |
Weldband 50x25L 240V 180W 1m SSB lead |
| BSS5038 |
BM15805 |
Weldband 50x38L 240V 280W 1m SSB lead |
| BSS5438 |
BM16746 |
Weldband Brass 54x38L 240V 250W 1m
SSB lead |
| BSS6035 |
BM17788 |
Weldband Brass 60x35L Brass 240V 360W
1m SSB lead & earth |
| BSS7038 |
BM16747 |
Weldband Brass 70x38L Brass 240V 320W
1m SSB lead |
SSB =
Stainless Steel Braided Leads
Back To Bands Index

MICA WELDBANDS -
NOZZLE HEATERS
These elements are a metal
or brass sheathed, mica insulated, nichrome wire wound and fully
sealed (welded) construction. They come with many terminal
options and design choices to suit every injection-moulding
machine. Due to their welded nature, weldbands do not open up
wide in their diameter so are generally most suitable for sliding
on from the front.

| Minimum
Diameter |
20 mm |
| Maximum
Diameter |
400 mm |
| Minimum
Voltage |
120V |
| Maximum
Voltage |
415V |
| Maximum
Nozzle Watts Density |
4.6
Watts/cm² |
| Maximum
Nozzle Element Temperature |
350°
C |
| Maximum
Barrel Watts Density |
3.8
Watts/cm² |
| Standard Gap |
6 mm |
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MICA WELDBANDS - BARREL HEATERS (Refer Data
Above)
Same internal construction
as the nozzle weldband - these larger examples are handy for
areas near the front of the barrel where blow back can be a
problem as the heater is well sealed and not subjected to product
contamination as readily. You do need to ensure that you can
slide this heater on, as these can not be opened up to the barrel
diameter unless a two-sectioned hinged element is specified.
Back To Bands Index

TUBULAR BANDS - NOZZLE & BARREL
HEATERS
Where high temperatures and
high power is needed. These heaters are rugged and reliable -
constructed with a stainless steel clamp band and a formed
tubular element. They are slightly flexible in terms of diameter
opening.

| Minimum Diameter |
30 mm |
| Maximum Diameter |
1000 mm |
| Minimum Length |
30 mm |
| Maximum Length |
500 mm |
| Minimum Voltage |
110V |
| Maximum Voltage |
415V |
| Maximum Watts Density Rating |
6 Watts/cm² |
| Maximum Element Temperature |
500° C |
| Maximum Barrel Watts Density |
3.8 Watts/cm² |
| Standard Gap (opposite Termination
Point) |
10 - 15 mm wide |
Back To Bands Index

MICA FLEXBANDS - BARREL HEATERS
Designed to open up around
the barrel, these elements are manufactured with a stainless
steel clamp band and inner zinc plated steal element sheath.

| Minimum Diameter |
60 mm |
| Maximum Diameter |
500 mm |
| Minimum Length |
32 mm |
| Maximum Length |
200 mm |
| Minimum Voltage |
120V |
| Maximum Voltage |
415V |
| Maximum Watts Density Rating |
3.8 Watts/cm² |
| Maximum Element Temperature |
350° C |
| Standard Gap |
15 mm Swivel Brackets |
Back To Bands Index

CERAMIC FLEXBANDS - BARREL HEATERS
A flexible high temperature
band heater also designed to open up around the barrel diameter.
These high quality elements are constructed with a stainless
steal clamp band and ceramic linking insulation. Note: The band
length can only be increased by multiples of 15 mm.

| Minimum Diameter |
60 mm |
| Maximum Diameter |
500 mm |
| Minimum Length |
30 mm |
| Maximum Length |
400 mm |
| Minimum Voltage |
120V |
| Maximum Voltage |
415V |
| Maximum Watts Density Rating |
7 Watts/cm² |
| Maximum Element Temperature |
600° C |
| Standard Gap |
15 mm Swivel Brackets |
Back To Bands Index

CERAMIC WELDBANDS
- BARREL HEATERS
These heaters are
manufactured for their sealed protective nature and also their
high temperature capabilities. They are however rigid as they are
a fully welded construction with inner ceramic linking
insulation. They are however very robust and a less expensive
option than a cast in tubular element.

| Minimum Diameter |
75 mm |
| Maximum Diameter |
500 mm |
| Minimum Length |
30 mm |
| Maximum Length |
200 mm |
| Minimum Voltage |
120V |
| Maximum Voltage |
415V |
| Maximum Watts Density Rating |
7 Watts/cm² |
| Maximum Element Temperature |
600° C |
| Standard Gap |
15 mm Clamping Lugs |
Back To Bands Index

TUBULAR CAST IN
BANDS - BARREL HEATERS
The Rolls Royce of Band
heaters ~ long life ~ high temperatures and even heat
distribution! These elements are manufactured to your
specifications - they can be made in multi segments, with water
pipes for cooling etc. They are cast in aluminium, mild steel and
bronze.

| Minimum Diameter |
30 mm |
| Maximum Diameter |
1000 mm |
| Minimum Length |
30 mm |
| Maximum Length |
500 mm |
| Minimum Voltage |
110V |
| Maximum Voltage |
415V |
| Maximum Watts Density Rating |
6 Watts/cm² |
Back To Bands Index

OPTIONS & ADD ONS
Guide
your mouse pointer over pictures for a desciption of the option.
   
   
Terminations
| |
Screw Terminal |
Straight Leads |
Brass SK Box |
Copper Tube |
Plugall Socket |
Super Layflat |
S/S Junction Box |
| Mica Welded |
ü
|
ü
|
ü
|
ü
|
Barrel
|
|
Barrel
|
| Mica Flexible |
ü
|
ü
|
ü
|
ü
|
ü
|
|
ü
|
| Ceramic Flex |
ü
|
ü
|
|
ü
|
ü
|
ü
|
ü
|
| Ceramic Welded |
ü
|
|
|
ü
|
ü
|
ü
|
ü
|
| Tubular Bands |
ü
|
|
|
|
ü
|
|
ü
|
| Cast-in Bands |
ü
|
|
|
|
|
|
ü
|
Note: Brass SK Box
available in 45°, 90° & 180°- lead exit ~ Lead material
and lengths need to be specified
Add Ons & Extra's
Guide
your mouse pointer over pictures for a desciption of the option.
     
| |
Built in T/C (K,J) |
Cut away Clamping Lug |
Hole in winding strip |
Slot - edge |
3 pin 10 amp plug |
Fitted T/C Plug |
Half Bands |
T/C bracket |
| Mica Welded |
ü
|
ü
|
ü
|
ü
|
ü
|
ü
|
Barrel
|
Barrel
|
| Mica Flexible |
|
|
ü
|
ü
|
ü
|
|
|
ü
|
| Ceramic Flex |
|
|
ü
|
|
ü
|
|
|
ü
|
| Ceramic Welded |
|
|
ü
|
ü
|
ü
|
|
ü
|
ü
|
| Tubular Bands |
|
|
Barrel
|
|
ü
|
|
ü
|
ü
|
| Cast-in Bands |
|
|
ü
|
ü
|
|
|
ü
|
|
Note: Hole diameter &
location needs to be specified ~ Slot size & location needs
to be specified ~ T/C means Thermocouple sensor (temperature) ~
Half Bands can be hinged or clamped ~ For Australian 3 pin 10 amp
plug & lead to be fitted, heater must be rated below 2400W
single phase.
Back To Bands Index

MINI TUBULAR
Metal sheathed magnesium oxide insulated
mini tubulars are for use when space is resticted. Most commonly
seen on nozzles and sprue bushes on plastic injection moulding
machines, they can also be used for hot melt adhesive
applicators, medical equipment and in heated rolling machines.
They can be
supplied in straight length, coiled or formed. Successful coiling
requires trades equipment and experience, we don't recomend DIY
coiling. Mini tubulars are supplied with or without TYPE J
thermocouple. The thermocouple is built in to a cold section at
the tip of the tubular.

| Sheath
Material |
CrNi
Steel |
| Electrical
Insulation |
Magnesium Oxide,
highly compressed |
| Element
Material |
NiCr 80/20 |
| Connection |
Teflon
multi-strand wire |
| Thermocouple |
Standard Type J (K
is available) |
| Ohms
Per heated metre |
40-1200 |
| Voltage |
230V nominal (250V
max) |
| Sheath
Temperature |
750°C maximum |
| Minimum
bend radius |
5mm |
| Tube
length |
Maximum 2140mm |

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